CUMMINS 180KVA DG SETS
Jakson takes pride in being the forerunner of the Indian diesel generator industry and has continued its legacy and excellence over four decades with utmost integrity, innovation, customer centricity, teamwork and care, which are also the company’s core values.We are the pioneers in the diesel generator industry, having introduced the concept of silent gensets in India. Together with Cummins, Jakson is a market leader across the low, mid and high-capacity diesel generator market in India.
As the business grew, the company expanded its manufacturing footprint by establishing new plants in Kathua and Daman. The Daman plant was one of the most advanced diesel genset manufacturing units in the country during the early 2000s. To keep up with the growing demand for its silent gensets, the company consolidated its DG Sets manufacturing facilities and today has state-of-the-art manufacturing plants located in Kathua and Kalsar.
Kalsar Plant: Jakson manufacturing plant in Kalsar, Gujarat was established in the year 2011 and serves as an integrated plant for manufacturing acoustic enclosures and DG Sets. The plant has an installed capacity of 11000 generators and 35,000 enclosures annually. It has a total manufacturing space of 3.5 lakh square feet and is spread across 17 acres.
Kathua Plant: Jakson has two manufacturing plants in Kathua, Jammu & Kashmir. These integrated plants are amongst the largest manufacturing facilities in the region and offer employment to hundreds of local youths, leading to considerable economic growth and prosperity in the region. The unit is equipped with state-of-the-art infrastructure to cater to the increasing domestic requirement of DG Sets. The plant is built over 7 acres and has an annual capacity of 2000 Diesel Generators.
CUMMINS 160KVA DG SETS TECHNICAL SPECIFICATIONS
Diesel Generator Set
QSB6.7 Series
180-225 kVA, 144-180 kWe Prime
Latest Technology Product With
Global Cummins® Platform
The Cummins® QSB6.7 series heavy-duty engine
and world class Stamford alternator powered diesel
generator set
Class defining Quantum engine technology with fully
integrated subsystems
Full Authority Electronic Engine
Advanced in-cylinder technology to meet latest
emission norms without any after-treatment device
Smart aesthetic and superior finish
Compact in size with optimum power to weight ratio
Environment Friendly Power
Class defining technology engine is designed to meet
stringent exhaust emission tests as per revised MoEF
norms, thus offering environment friendly power
Cummins® diesel generator sets are available with the
lowest noise levels in its range
Lowest Operating Cost And
Comprehensive Warranty
Highly reliable and durable product
All elements are designed to work together to
maximize efficiency even at part loads, offering the
advantage of lowest operating costs.
500 Hours/ 1 year service interval
Industry acknowledged best-in-class comprehensive
warranty on the entire package including rubber
components
Single Source Power Assurance
All the major components – the engine, alternator,
control system and canopy are designed,
manufactured and tested by Cummins India.
Best and largest customer support network in India,
capable of providing round-the-clock service and
spares support
All these things put together, Cummins® offers you
SINGLE SOURCE POWER ASSURANCE
S p e c i f i c a t i o n S h e e t
Engine
Cummins® QSB6.7 series, 6 cylinder, in-line 4 stroke,
radiator cooled engine
Full Authority Electronic Engine
Well designed air handling system with
——Dry type, Replaceable paper element air cleaner with
restriction indicator
——Air to air aftercooler
——Optimised turbocharger for increased altitude
capabilities
Best in class fuel economy with
——Bosch HPCR fuel system with A1 class electronic
governing
——Dual fuel filter system: Pre filter including water
separator and Water In Fuel (WIF) sensor and main filter
Standard integral set-mounted radiator system, designed
and tested for 50°C ambient temperature
Full flow spin on lube oil filter
Plate type lube oil cooler
First fill of lube oil and coolant
Electrical starter motor with soft start engagement feature
Battery charging alternator
2 x 12 V DC batteries
Alternator
Stamford UC27 alternator frames from Cummins Generator
Technologies
Brushless type, Screen protected, Revolving field, Self
excited alternator conforming to IS/IEC 60034-1
3 Phase reconnectable winding with 12 terminals brought
out for connection
Better motor starting capability
Best in class efficiency
Compact design with sealed bearings for longer life and
lesser maintenance
Impregnation on all wound components for better
mechanical strength
Control Panel
Control panel is manufactured with 14/16 gauge CRCA sheet
and is powder coated for weather-proof and long lasting finish.
The control panel consists of the following parts:
PowerCommand® 1.1 Controller
Aluminum bus bars with suitable capacity with incoming/
outgoing terminals
Indicating lamps for ‘Load ON’ and ‘Set Running’
Instrument fuses duly wired and ferruled
MCCB of suitable rating with overload and short circuit
protections
PowerCommand® 1.1
features
The PowerCommand® control
system is a microprocessorbased
generator set
monitoring, metering and
control system with LCD
display designed to meet the
demands of today’s engine
driven generator sets
Intuitive operator interface which includes LED backlit LCD
display with tactile feel soft-switches & generator set status
LED lamps
Digital AVR for shunt or PMG excitation with torque
matching.
Digital electronic governing with temperature compensation
and smart starting.
SAE J1939 interface to Full Authority Electronic (FAE)
engines.
Remote start-stop
Engine metering: Oil pressure, Coolant temperature, Battery
voltage, Engine speed
AC Alternator metering: L-L Voltage and L-N Voltage,
Current (1 and 3 phase), Volt-Amperes (phase and total) and
Frequency.
Engine protection: Low lube oil pressure, High/Low coolant
temperature, Over speed, Battery Over/Under/Weak Volts,
Fail to crank/start, Sensor failure.
AC Alternator protection: Over/Under voltage, Over/Under
frequency, Over current, Short circuit and Loss of AC
sensing.
Data logging: Engine hours, Control hours, Engine starts
and upto 10 recent fault codes
Configurable glow plug control
Configurable cycle cranking
12 and 24 Volt DC operation
Sleep mode
Programmable I/Os (4 inputs and 2 outputs), expandable
with AUX101/102 modules
Modbus interface (RS485 RTU)
InPower compatible (PC based service tool)
Certifications – meets the requirement of relevant UL, NFPA,
ISO, IEC, Mil Std., CE and CSA standards
Silencer
Hospital grade silencer suitably optimised to meet stringent
noise emission standards laid down by MoEF / CPCB
Mounting Arrangement
Engine and alternator are mounted on a common MS
fabricated base frame with AVM pads.
Base frame with integral fuel tank is provided with drain
plug, air vent, inlet and outlet connection, level indicator and
provision for cleaning
Optional
Engine: Coolant heater, Oil drain pump, Heavy duty air
cleaner
Alternator: PMG
Control Panel: PC3.3, Microprocessor / Relay based AMF
control panel
Others: Trolley mounted mobile sets
Diesel Generator Set QSB6.7 Series Specification Sheet
Acoustic Enclosure
Specially designed to meet stringent MoEF/ CPCB norms of
75 dBA @ 1mtr at 75% load under free field conditions
The acoustic enclosure is made of CRCA sheets in munsel
green shade and a structural/ sheet metal base frame
painted in black
High quality noise absorbant and fire-retardant grade
acoustic insulation material (PU Foam) complying to IS 8183
Two point lifting for easy handling at customer site
Technical Data
Generator Set Specification
Model C180D5P C200D5P C225D5P
Duty Prime Prime Prime
Power Rating kVA / kWe 180/144 200/160 225/180
No. of Phases 3 3 3
Output Voltage and Frequency (V and Hz) 415 V, 50 Hz 415 V, 50 Hz 415 V, 50 Hz
Power Factor 0.8 (lagging) 0.8 (lagging) 0.8 (lagging)
Current (A) 250 278 313
RPM 1500 1500 1500
Engine specification
Make Cummins® Cummins® Cummins®
Model QSB6.7-G14 QSB6.7-G15 QSB6.7-G16
MoEF Certified Power (hp) 234 256 280
Required Power for Rated kVA (hp) 227 248 277
Cooling Liquid cooled
(EG Compleat 50:50)
Liquid cooled
(EG Compleat 50:50)
Liquid cooled
(EG Compleat 50:50)
Aspiration Turbocharged,
Charge air cooled
Turbocharged,
Charge air cooled
Turbocharged, Charge air
cooled
No. of cylinders 6, In-line 6, In-line 6, In-line
Bore (mm) x Stroke (mm) 107 x 124 107 x 124 107 x 124
Compression ratio 17.2:1 17.2:1 17.2:1
Displacement (litre) 6.7 6.7 6.7
Fuel High Speed Diesel High Speed Diesel High Speed Diesel
Fuel consumption @75% load with
radiator and fan* (litre/hr)
31.8 34.6 38.6
Fuel consumption @100% load with
radiator and fan* (litre/hr)
41.75 46.2 50
Performance class of generator set ISO 8528-5 G2 ISO 8528-5 G2 ISO 8528-5 G2
Starting system 24 V DC Electrical 24 V DC Electrical 24 V DC Electrical
Lube oil specification CI4+ 15W40 CI4+ 15W40 CI4+ 15W40
Lube oil sump capacity, High-Low level (litre) 17.5-15 17.5-15 17.5-15
Total lubrication system capacity (litre) 19.5 19.5 19.5
Lube oil consumption @ full load** (litre/hr) 0.09 0.09 0.09
Total coolant capacity (litre) 32.4 32.4 32.4
Exhaust pipe size (inch) 5 5 6
Total wet weight (Engine+Radiator)## (kg) 639 639 639
Length x Width x Height (Engine) (mm) 1057 x 733 x 1139 1057 x 733 x 1139 1057 x 733 x 1139
Mean piston speed (m/s) 6.2 6.2 6.2
Combustion air intake @100% load (±5%) (cfm) 446 455 475
Exhaust Temperature (°C) 538 543 543
Alternator specification
Make Stamford (CGT) Stamford (CGT) Stamford (CGT)
Alternator Frame UCI274G UCI274H UCI274K
Enclosure IP23 IP23 IP 23
Voltage regulation (Max.) ±1% ±1% ±1%
Class of Insulation H Class H Class H Class
Winding Pitch 2/3 2/3 2/3
Stator Winding Double layer lap Double layer lap Double layer lap
Rotor Dynamically Balanced Dynamically Balanced Dynamically Balanced
Waveform distortion/ Total Harmonic Distortion No load < 1.5 %,
Non distorting balanced
linear load < 5 %
No load < 1.5 %,
Non distorting balanced linear
load < 5 %
No load < 1.5 %,
Non distorting balanced linear
load < 5 %
Maximum Unbalanced Load across phases# less than or equal to 25% less than or equal to 25% less than or equal to 25%
Telephonic Harmonic factor < 2% < 2% < 2%
Designed to have optimum serviceability
Air inlet louvers specially designed to operate at rated load
Made on special purpose CNC machines for consistency in
quality and workmanship
11 tank pretreatment process and UV resistant powder
coating of all parts to withstand extreme environment
Use of special hardware for longer life
Flush styling – no projections
Fluid drains for lube oil and fuel
Fuel filling arrangement inside the enclosure
* Fuel consumption data is based on diesel having specific gravity of 0.85 and conforming to IS:1460. Fuel consumption tolerance is +5%
** Oil consumption data is based on oil having specific gravity of 0.89 and meeting CI4+ API categories
# With the condition that none of the phases exceeds its rated current
Diesel Generator Set QSB6.7 Series Specification Sheet
Cummins India Limited
Power Generation Business Unit
Cummins India Office Campus
Tower-A, 6th Floor, S. No. 21,
Balewadi, Pune – 411 045 (India)
Email: cpgindia@cummins.com
www.cumminsindia.com
“Our energy working for you.”
© 2014 Cummins Power Generation Inc. All rights reserved.
Cummins Power Generation and Cummins are registered trademarks of Cummins Inc.
PowerCommand, AmpSentry, InPower and are trademarks of Cummins Power Generation.
Other company product or service names may be trademarks or service marks of others.
Specifications are subject to change without notice.
PGBU/001/QSB6.7 180-200 kVA/SA/KG/July 2015
Typical Enclosed Genset Dimensions
Genset
Model
Rating
(kVA)
Length
(mm)
Width
(mm)
Height
(mm)
Wet Weight##
(kg)
Standard Fuel tank
Capacity (litre)
C180D5P 180 4200 1350 1850 2704 350
C200D5P 200 4200 1350 1850 2704 350
C225D5P 225 4200 1350 1850 2880 350
