CUMMINS 160KVA DG SETS TECHNICAL SPECIFICATIONS

Jakson is a pioneer of the diesel generator manufacturing industry in India. The company inaugurated its first manufacturing facility in 1979 at Mayapuri Industrial Area in Delhi with an annual capacity of 60 DG sets.

Jakson offers a comprehensive range of Cummins generators ranging from 7.5 kVA to 3750 kVA in single node that can meet the diverse energy needs of industrial, commercial and individual customers. Jakson DG Sets are the preferred choice of customers across a wide range of industries that include Infrastructure & Realty, IT & ITES, Healthcare & Hospitality, Agrochemical, Automobile, Manufacturing and Agro & Aqua. Our know-how is built on more than 70 years of engineering excellence & our partnership with Cummins, the world leader in Diesel Engines. Jakson silent generatorsare known for their fuel efficiency, low emissions, superb performance and rugged reliability. This is the reason why consumers have chosen to use silent generators manufactured by the Jakson Group over a variety of Genset manufacturers in India.

With an IoT enabled Diesel Generator Monitoring Solution, facility managers/ operations & maintenance team get 24×7 remote asset control which draws their attention in advance to maintenance needs, optimizes site visits, monitors the running condition of DGs for billing, provides on-the-go switching access, provides visibility on the DGs health parameters across locations. Thus, the performance parameters of each generator can be individually tracked and analyzed using a single reporting system.

CUMMINS 160KVA DG SETS TECHNICAL SPECIFICATIONS

CUMMINS DG SETS 160KVA TECHNICAL SHEET

Diesel Generator Set
QSB5.9 Series
140-160 kVA, 112-128 kWe Prime
Latest Technology Product with
Global Cummins® Platform
The Cummins® QSB5.9 series heavy-duty engine
and world class Stamford alternator powered diesel
generator set
Class defi ning Quantum engine technology with fully
integrated subsystems
Full Authority Electronic Engine
Advanced in-cylinder technology to meet latest
emission norms without any after-treatment device
Smart aesthetic and superior fi nish
Compact in size with optimum power to weight ratio
Environment Friendly Power
Class defi ning technology engine is designed to meet
stringent exhaust emission tests as per revised MoEF
norms, thus offering environment friendly power
The Cummins® diesel generator sets are available with
the lowest noise levels in its range
Lowest Operating Cost and
Comprehensive Warranty
Highly reliable and durable product
All elements are designed to work together to
maximize effi ciency even at part loads, offering the
advantage of lowest operating costs.
500 Hours/ 1 Year service interval
Industry acknowledged best-in-class comprehensive
warranty on the entire package including rubber
components
Single Source Power Assurance
All the major components – the engine, alternator,
control system and canopy are designed,
manufactured and tested by Cummins India.
Best and largest customer support network in India,
capable of providing round-the-clock service and
spares support
All these things put together, Cummins® offers you
SINGLE SOURCE POWER ASSURANCE
S p e c i f i c a t i o n S h e e t
Engine
Cummins® QSB5.9 series, 6 cylinder, in-line 4 stroke,
radiator cooled engine
Full Authority Electronic Engine
Well designed air handling system with
— Dry type, Heavy duty, Replaceable paper element air
cleaner with restriction indicator
— Air to air aftercooling
— Optimised turbocharger for increased altitude
capabilities
Best in class fuel economy with
— Bosch HPCR fuel system with A1 class electronic
governing
— Dual fuel fi lter system: Pre fi lter including water
separator and Water In Fuel (WIF) sensor and main fi lter
Standard integral set-mounted radiator system, designed
and tested for 50°C ambient temperature
Full fl ow spin on lube oil fi lter
Plate type lube oil cooler
First fi ll of lube oil and coolant
Electrical starter motor with soft start engagement feature
Battery charging alternator
2 x 12 V DC batteries
Alternator
Stamford UC27 alternator frames from Cummins Generator
Technologies
Brushless type, screen protected, revolving fi eld, self excited
alternator conforming to IS/IEC 60034-1
3 Phase reconnectable winding with 12 terminals brought
out for connection
Better motor starting capability
Best in class effi ciency
Compact design with sealed bearings for longer life and
lesser maintenance
Impregnation on all wound components for better
mechanical strength
Control Panel
Control panel is manufactured with 14/16 gauge CRCA sheet
and is powder coated for weather-proof and long lasting fi nish.
The control panel consists of the following parts:
PowerCommand® 1.1 Controller
Aluminum bus bars with suitable capacity with incoming/
outgoing terminals
Indicating lamps for ‘Load ON’ and ‘Set Running’
Instrument fuses duly wired and ferruled
MCCB of suitable rating with overload and short circuit
protections
PowerCommand® 1.1
features
The PowerCommand® control
system is a microprocessorbased
generator set
monitoring, metering and
control system with LCD
display designed to meet the
demands of today’s engine
driven generator sets
Intuitive operator interface which includes LED backlit LCD
display with tactile feel soft-switches & generator set status
LED lamps
Digital AVR for shunt or PMG excitation with torque
matching.
Digital electronic governing with temperature compensation
and smart starting.
SAE J1939 interface to Full Authority Electronic (FAE)
engines.
Remote start-stop
Engine metering: Oil pressure, Coolant temperature, Battery
voltage, Engine speed
AC Alternator metering: L-L Voltage and L-N Voltage,
Current (1 and 3 phase), Volt-Amperes (phase and total) and
Frequency.
Engine protection: Low lube oil pressure, High/Low coolant
temperature, Over speed, Battery Over/Under/Weak Volts,
Fail to crank/start, Sensor failure.
AC Alternator protection: Over/Under voltage, Over/Under
frequency, Over current, Short circuit and Loss of AC
sensing.
Data logging: Engine hours, Control hours, Engine starts
and upto 10 recent fault codes
Confi gurable glow plug control
Confi gurable cycle cranking
12 and 24 Volt DC operation
Sleep mode
Programmable I/Os (4 inputs and 2 outputs), expandable
with AUX101/102 modules
Modbus interface (RS485 RTU)
InPower compatible (PC based service tool)
Certifi cations – meets the requirement of relevant UL, NFPA,
ISO, IEC, Mil Std., CE and CSA standards
Silencer
Hospital grade silencer suitably optimized to meet stringent
noise emission standards laid down by MoEF / CPCB
Mounting Arrangement
Engine and alternator are mounted on a common MS
fabricated base frame with AVM pads.
Base frame with integral fuel tank is provided with drain
plug, air vent, inlet and outlet connection, level indicator and
provision for cleaning
Optional
Engine: Coolant heater
Alternator: PMG
Control Panel: PC3.3,
– Bargraph For PC3.3 Panel with kW, Power factor,
Frequency,Current, Voltage
Alternator: PMG
Microprocessor / relay based AMF
Diesel Generator Set QSB5.9 Series Specifi cation Sheet
Acoustic Enclosure
Specially designed to meet stringent MoEF/ CPCB norms of
75 dBA @ 1mtr at 75% load under free field conditions
The acoustic enclosure is made of CRCA sheets in munsel
green shade and a structural/ sheet metal base frame
painted in black
High quality noise absorbant and fire-retardant grade
acoustic insulation material (PU Foam) complying to IS 8183
Two point lifting for easy handling at customer site
Technical Data
Generator Set Specification
Model C140D5P C160D5P
Duty Prime Prime
Power Rating kVA / kWe 140/112 160/128
No. of Phases 3 3
Output Voltage and Frequency (V and Hz) 415 V, 50 Hz 415 V, 50 Hz
Power Factor 0.8 (lagging) 0.8 (lagging)
Current (A) 195 223
RPM 1500 1500
Engine Specification:
Make Cummins® Cummins®
Model QSB5.9-G1 QSB5.9-G2
MoEF Certified Power (bhp) 184 206
Required Power for Rated kVA (bhp) 175 197
Cooling Liquid Cooled (EG Compleat 50:50) Liquid Cooled (EG Compleat 50:50)
Aspiration Turbocharged, Charge Air Cooled Turbocharged, Charge Air Cooled
No. of cylinders 6, In-line 6, In-line
Bore (mm) x Stroke (mm) 102 x 120 102 x 120
Compression ratio 16.5:1 16.5:1
Displacement (litre) 5.88 5.88
Fuel High Speed Diesel High Speed Diesel
Fuel consumption @75% load with radiator and fan* (litre/hr) 25.92 29.93
Fuel consumption @100% load with radiator and fan* (litre/hr) 31.91 35.95
Performance class of generator set ISO 8528-5 G2 ISO 8528-5 G2
Starting system 24 V DC Electrical 24 V DC Electrical
Lube oil specification CI4+ 15W40 CI4+ 15W40
Lube oil sump capacity, High-Low level (litre) 14.2- 12.3 14.2- 12.3
Total lubrication system capacity (litre) 15.7 15.7
Total coolant capacity (litre) 25.6 25.6
Exhaust pipe size (inch) 4 4
Total wet weight (Engine+Radiator)## (kg) 552 552
Length x Width x Height (Engine) (mm) 1066 x 642 x 1029 1066 x 642 x 1029
Mean piston speed (m/s) 6 6
Combustion air intake @100% load (±5%) (cfm) 382 400
Exhaust Temperature (°C) 496 522
Alternator Specification:
Make Stamford (CGT) Stamford (CGT)
Alternator Frame UCI274E UCI274F
Enclosure IP 23 IP 23
Voltage regulation (Max.) ±1% ±1%
Class of Insulation H Class H class
Winding Pitch 2/3 Pitch 2/3 Pitch
Stator Winding Double layer lap Double layer lap
Rotor Dynamically Balanced Dynamically Balanced
Waveform distortion/ Total Harmonic Distortion No load < 1.5 %, Non distorting
balanced linear load < 5 %
No load < 1.5 %, Non distorting
balanced linear load < 5 %
Maximum Unbalanced Load across phases# less than or equal to 25% less than or equal to 25%
Telephonic Harmonic factor < 2% < 2%
Designed to have optimum serviceability
Air inlet louvers specially designed to operate at rated load
Made on special purpose CNC machines for consistency in
quality and workmanship
11 tank pretreatment process and UV resistant powder
coating of all parts to withstand extreme environment
Use of special hardware for longer life
Flush styling – no projections
Fluid drains for lube oil and fuel
Fuel filling arrangement inside the enclosure
* Fuel consumption data is based on diesel having specific gravity of 0.85 and conforming to IS:1460. Fuel consumption tolerance is +5%
# With the condition that none of the phases exceeds its rated current
Diesel Generator Set QSB5.9 Series Specification Sheet
Typical Enclosed Genset Dimensions
Genset
Model
Rating
(kVA)
Length
(mm)
Width
(mm)
Height
(mm)
Wet Weight##
(kg)
Standard Fuel tank
Capacity (litrr)
C140D5P 140 4000 1150 1850 2565 290
C160D5P 160 4000 1150 1850 2603 290
##Approximate Weight
Rating Defi nitions
Prime Power (PRP):
Applicable for supplying power to varying electrical load for
unlimited hours. Prime Power (PRP) is in accordance with ISO
8528.
Conformance Standards
IS/IEC 60034-1 IS 1460 ISO 8528
ISO 3046 ISO 9001 IS 13018
Authorised Representative
Cummins Power System Offi ces
Bengaluru: Tel.: (080) 2325 9161 / 63, 2325 9165 / 67
Fax: (080) 2325 9164
Chandigarh: Tel.: (0172) 224 0371-73
Fax: (0172) 224 0372
Chennai: Tel.: (044) 2446 8110 / 2446 8113
Fax: (044) 2491 1120
Gurgaon: Tel.: (0124) 391 0900-01
Fax : (0124) 391 0916
Hyderabad: Tel.: (040) 2340 9970 / 2340 9980
Fax. (040) 2340 9990
Jaipur: Tel.: (0141) 236 4944
Fax: (0141) 403 8794
Kolkata: Tel.: (033) 2287 8065 / 2287 2481
Fax: (033) 2290 3839
Lucknow: Tel.: (0522) 230 5049 / 230 5059
Fax: (0522) 230 5035
Mohali: Tel.: (0172) 224 0371 / 72 / 73
Fax: (0172) 224 0371 / 72 / 73
Vadodara: Tel.: (0265) 233 0627 / 3053627
Fax: (0265) 234 0623
Cummins India Limited
Power Systems Business
Cummins India Offi ce Campus
Tower-A, 8th Floor, S. No. 21,
Balewadi, Pune – 411 045 (India)
Email: cpgindia@cummins.com
www.cumminsindia.com
“Our energy working for you.”
Cummins is registered trademarks of Cummins Inc.
Specifi cations are subject to change without notice.
PSBU/025/QSB5.9/HD/MP/Revision-1 (10-2017)
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Cummins Power Generation India
Diesel Generator Set QSB5.9 Series Specifi cation Sheet